Wire feeding systems for laser welding applications

Faster than the rest, precise as never before!

Laser welding offers the decisive advantage when it comes to achieving outstandingly high welding speeds. In view of tight production and delivery times, efficiency and speed are the number one decision factors when choosing a production technology.

Laser welding and brazing with a DINSE wire feed system has always fully met this requirement.

A new addition to the DINSE product portfolio for laser welding and brazing is the DIX FDE-150X HW Multi control unit, which controls up to four wire feeds simultaneously, which can secure a competitive advantage, especially in laser cladding! The DIX FDE-150X HW Multi has been further developed on the basis of the DIX FDE 150, which has already revolutionised reaction times in laser welding and soldering.

The [Muti] control unit is the central component of the DINSE wire feed system - it can be combined with a drive unit, wire straightening unit, an optional hot wire power source and other DINSE components. Equipped with a powerful industrial PC and a multi-core processor, the control system guarantees extremely short response times and high reproducibility of the signal runtimes. The wire feed speed follows the robot speed in real time, making it the fastest on the market.

Advantages

Fastest response time on the market currently

Multi-wire capable - Conveys up to four wires simultaneously and is therefore particularly suitable for additive manufacturing

High reproducibility of signal running times for reduction of rework

V-prob capable for avoidance of welding defects and production scrap - the wire feed speed hereby follows the robot speed in real time 

Interface for all fieldbus systems for guaranteed compatibility with your robot

Remote maintenance allows access to the control at any time and avoidance of production downtime, without presence on site

Insight into our product portfolio

The turbo for your reaction times: The innovative multi-control unit feeds up to four wires simultaneously and controls the entire hardware and software of the DINSE wire feed system via touchscreen operation on the 18" colour display. The extended process monitoring documents all relevant data.

Maximum precision and compact dimensions: The innovative four-roller system ensures particularly powerful wire feeding here while the integrated wire travel sensor ensures precise wire positioning. A consistent stick-out in any position is ensured by the wire brake (available as an option), which keeps the welding wire mechanically constant as the robot moves.

A new dimension in uniform wire feeding: Instead of sliding in wire guide cores, the filler material slides over rollers, each of which is offset by 90°. The Supraliner is the perfect complement for low-friction conveying of welding wires - with significantly minimized maintenance requirements.

Wire buffer technology included: The WD 300 FD guarantees a gentle, constant wire feed with less effort at the front drive. With DINSE wire buffer technology, this takes place entirely without delays in the feeding process.

Maximum flexibility in all parameters: The DIX HW 300 PULS is ideally suited for all DC hot wire processes. Pulse width, frequency and height can be set separately and according to individual requirements.

Specifically designed for laser welding applications: Clamps the wire during the welding process for consistently high TCP accuracy.

Advice?

Contact

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Contact

DINSE, Inc. US
950 N Edgewood Ave
Wood Dale, Il 60191

+1 (704) 516-4221[email protected]

One location, all departments: At our DINSE headquarters in Norderstedt near Hamburg, we combine all operational processes - from research and development to commercial departments, marketing and sales, manufacturing and logistics.

The heart is the DINSE Academy, our technology center for training, events and joint exchange. 

Team DINSE Inc.Our Distributors